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Low Pressure Permanent Mold Casting Aluminum The Clutch

Process:

Permanent Mold Casting Aluminum, also known as gravity die casting, is similar to die casting and uses reusable steel molds to produce molded components.

To create a part, molten aluminum is poured into the steel mold via gravity or filled via low pressure. After the aluminum casting has cooled, the part is removed from the mold and finished. Permanent mold castings have a high degree of structural integrity, internal soundness, and offer superior mechanical properties.

Semi-permanent mold casting involves a similar process but includes the insertion of sand cores to form hollow passageways or to cast intricate geometry that cannot be formed by the permanent mold steel tooling.

Auto Parts Mould Features

• with 0.005 - 0.01mm Machining Tolerance
• with Accurate Efficient Design
• 50000-100000 Shots Mould Life
• Easily Assembled
• High Performance
• Rugged design
• with Tooling Design
• Average Wall Thickness >3mm
• High operating temperatures
• high hardness
• High Stiffness
• Reliable
• Using Hardness >HRC45
• with Die Casting Process

Auto Parts Mould Proudct Range

Transportation, Agricultural machinery equipment, Construction machinery, Water conservancy facilities, Space flight and aviation, Chemical machinery, Sea carriage and so on.

Our Advantages

1. We are the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment;
2. We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design and ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
6. We Have (TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould;
7. All the screws we using stainless steel screw, easy to disassemble during maintenance;
8. For the big mould chest, we using 18-20mm thick wrought aluminium plate, to offer high strenght cavity ;
9. For the complex mould which is difficult to demould, we can manufacture the automaitc mould with take out device ;
10. We produce the pattern sample to customer after finish the mould, when the pattern was qualified, then we do exceptance job for the mould ;
11. We have the Hexagon coordinate measuring instrument imported from the Switzerland to have a test make sure our mould qualified.

Company profile

Luoyang Liushi mould Co., Ltd was established on 2001, which is National Standard Setting Unit for Lost Foam Casting Mould. The company is located in the Millennium Emperor, peony flower city of Luoyang City. We have 9800 office building, and 22000 workshop, which is well equipped with research, development, design, foundry, machining, assembly, surface treatment and other equipment. It′s a Luoyang municipal R&D center and technology center.
 

Company technicians can provide on-site guide mould assembly, test production, free repair and complete technology for lost foam casting proecss according to customer demands. With the business philosophy of "careful design, lean manufacture, best service, perfect quality", we strive to provide satisfactory products and services for customers. After years of development, our company has become the preferred mould suppliers of many lost foam casting manufacturers and the exclusive supplier.